3D Printable Catalysis Educational Toys 

Our lab is utilizing 3D printing to develop freely available printable models of catalyst structures to teach about catalysis to people of all ages.  The goal of the project is to develop fun and easy to understand hand-held models that are  interactive educational tools that click together and feel like toys! 

All of the files below are free to download and use for educational purposes.  If you have any questons, please email Dr. Lucas Ellis.

A note on 3D printing:

3D printing technology has come a far way but it is still not perfect. As a result many prints need different settings to succeed, and many prints will need to be thoroughly cleaned from their support after printing. We highly recommend using a pair of small wire cutters to help remove supports from your print and smoothen up afterward, but it is unlikely that a 3D print will ever have a perfect smooth finish. For what settings to use for each print consult the tab labeled "Thing details" then "Instructions".

Building Block Set - Zeolites (Faujasite and A-type)

Developed by Samantha Hoffman & Lucas D. Ellis

This design replicates Sodalite cages and how they fit together and create pores for both the Zeolite Type A and the Zeolite Type X, Y (Faujasite) configurations. Additionally, there are various designs that click into the two holes on the zeolite that can be used to highlight or represent various single-site interactions.

Length scales for these models translate as 4mm for the model equals 1 Angstrom in the real world.

Active site pieces have also been developed to represent various functionalizations of zeolites with metal or metal oxide dopants or other sites like acid sites. The single site design is available here.

Designs available:

Zeolite Faujasite set (Sodalite cage x 32, Hexagon connecter x 48)

Zeolite Type A set (Sodalite cage x 27, Square connector x 36)

3pc Set (Sodalite cage x 1, Hexagon connecter x 1, Square connector x 1)

Sodalite cage only

Hexagon connector only 

Square connector only

Click here for all Zeolite Building Block designs

Building Block Set -  Nanoparticles

Developed by Samantha Hoffman & Lucas D. Ellis

These Lego nanoparticles can click into a Lego-style build plate and can be used as a tool to describe various concepts of catalyst chemistry to all age groups. The design for these combines 2 pre-existing designs, one for a Lego brick available here, and another for the half nano-particles available here

Length scales for these models translate as 2mm for the model equals 1 Angstrom in the real world.

Lego bottom Nano particle

Other Lego-style pieces

A Lego-style build plate and a 3D printable Lego dot are also available.

Instructions for 3D printing a Vesta file

Developed by Samantha Hoffman, Eliana Choi, & Lucas D. Ellis

This document goes over step-by-step instructions on how to transform a Vesta file into a 3D print.

Click here for the How to 3D-print a Vesta File document

The left image is a VESTA file, and the right image is a picture of two 3D prints of that exact VESTA file! 


Assorted Designs

Developed by Samantha Hoffman & Lucas D. Ellis


Desktop FCC Cube 

This design holds itself together but is misleading because it has inaccurate cleaves

Single site for Zeolite

This design is meant to be used to highlight single sites on the sodalite cages 

Alkene Molecules

ethene/ethylene, propene/propylene, cis-2-butene, trans-2-butene

Future Efforts

Developed by Samantha Hoffman & Lucas D. Ellis

Magnetic atoms & Surfaces

We also are developing mini magnetic atoms with a completely hidden magnet. In conjunction with hidden magnet surfaces we will make a tool to talk about catalyst chemistry and how the surface type can impact reactions. We also might try to hide magnets within the nanoparticle design.


Magnetic FCC Cube

We are developing an FCC cube with accurate cleaves that can hold itself together via magnets. We have found that if the magnets are not perfectly orthogonal the design will shift and not hold itself in the correct shape.

Hidden Magnet FCC Cube

Building on the Magnetic FCC cube, we also want to build a version of the Magnetic FCC Cube that has completely hidden magnets. We are running into issues here with the magnets not being strong enough to go through the 2 layers of plastic.

Rotating Alkene Models

The rotation aspect of the alkene molecules we chose to print was not particularly relevant, but in the future we hope to have the ability for single bonds freely rotate while keeping double bonds fixed. This would allow us to print long carbon chains that could "flow" through our zeolite designs.